MSc (Res) Additive Manufacturing and Advanced Manufacturing Technologies
Course structure and content
The MSc (Res) Additive Manufacturing and Advanced Manufacturing Technologies will be studied on a full-time basis over 12 months.
You will be allocated an academic supervisor who will provide advice and guidance throughout the period of study.
The MSc(Eng) consists of:
INF6035 - Inofrmation skills for engineers - 15 credits
Students are introduced to a range of practical IT facilities available within the University that can support their research, including web searching and web page authoring, presentation software and speadsheets and the management of bibliographical data.
Students will develop an understanding of the current benefits and limitations of Additive Manufacturing, and will understand the full process chain from part design and costing, to selecting the most appropriate Additive Manufacturing process for a given application. The principles and examples covered will be related to the current state-of-the-art in terms of both industrial and academic practices.
Explore advanced topics related to the science of polymer, inkjet and metal processing. Discuss current research trends in AM and demands from industry. Detail scenarios of when it is correct and suitable to use AM. Explore a number of case studies and examples of when industry abandoned conventional manufacturing routes and adopted AM. Discuss developments required by AM (e.g technological development, material variety, education of designers etc,) in order for it to become a manufacturing process of the future.
Full academic year
This module provides students with project planning, management, and research skills. Students will work individually on an industrially-focused or research project, supervised by an academic member of staff who will guide them through the different steps of a research project. Projects are usually selected from suggestions made by academics. The project is assessed on the basis of a final report and viva.
Individual research project
All students will carry out an individual research project during their Masters course. There will be a number of different projects available to choose from
Additive Manufacturing of Lightweight Titanium Components for Aerospace
During this project the student will be trained to use various powder bed additive manufacturing technologies such as selective laser melting and electron beam melting to process high strength lightweight Ti64 and TiAl materials. System processing parameters will be optimised to create high density benchmark components that will be microstructurally analysed, mechanically tested and compared with traditionally processed materials. In collaboration with industry the student will develop a geometrically optimised, lightweight aerospace component that will be manufactured using the developed parameters and tested for performance.
Please note that this course will be launched in October 2017 so the project below is just an example of the many projects that you could select from if you decide to choose this course.
Other example projects include:
Students are required to take a set number of credits from each of the following module groups, as follows:
Students will take 10 credits from this group during semester 2.
|MEC6314 - Design Innovation Toolbox - 10 credits||
The course aims to consider the circumstances in which new ideas are generated and examine the conditions for stable, creative and innovative development. The module will demonstrate how innovation and project management techniques can be applied to improve the planning and control of research and commercial projects.
|MEC6414 - Engineering Marketable Solutions: Make a Change! - 10 credits||
Essential to the module is the concept that the students work in teams to find solutions to a real problem provided by a real customer, Typically the customer will be a member or members of the community i.e children with disabilities, terminally ill people, etc. The challenge is for the student teams to identify a technical solution to the customer problem (making their lives easier or better) and then develop a business proposition from this. Students are supported by external contributors from a great range of disciplines including business angels, bankers, marketeers, business advisors, manufacturers, etc. At the end of the course, teams pitch their ideas to an invited audience and judges from a mixed background ( technical, commercial and legal). Prizes are then awarded to the best presentations.
Students will take 40 credits from this group during semester 1 and 2.
|MAT6333 - Aerospace Metals - 10 credits||
This unit covers engineering alloys ranging from light alloys (i.e. aluminium alloys and titanium alloys) and high temperature metallic systems (intermetallics and nickel superalloys). The course centres on the physical metallurgy of such engineering alloys to demonstrate the effect of alloying and its implications for the processing, microstructure and performance of structural aerospace components in both airframe and aero-engine applications. Some parallels will also be drawn with the automotive industry, when discussing light alloys.
|MAT6444 - Advanced Materials Manufacturing Part 1 - 10 credits||
This unit covers a range of advanced materials manufacturing techniques that are either widely used or emerging in industry. Techniques include Additive Layer Manufacturing, Electron Beam Welding, Superplastic Forming and advanced machining approaches. In addition, non-destructive evaluation techniques to ensure high levels of manufacturing integrity will be described.
|MEC6406 Engineering Composite Materials (10 credits)||
The module has both taught and research elements. Taught element: In the taught element different types of composites and their manufacturing processes are introduced. It involves prediction of the bulk properties of the fibre reinforced composites using the properties of its constituents and simplified micro models. Micro-mechanical models are introduced for the prediction of stiffness and failure properties of individual unidirectional plies. Classical laminate theory is then used to evaluate the stiffness and strength of laminates with different lay-ups of constituent plies. Assignment Element: An individual assignment will be set to allow students to research and produce an innovative design for a composite material component. The material and process conditions must be carefully researched and the most appropriate selected and described in detail. The use of the predictive models described covered in the lectures will be required in order to predict the properties of the component which is designed. The main objective of the assignment is for the students to learn to obtain information and to apply it to solve a practical problem. It also reduces the contribution of a single exam on the assessment and provides a different method of assessing the capabilities of the students on a broader basis. The assignment is an individual effort.
|MEC6415 - Condition Monitoring - 10 credits||
The course highlights the importance of maintenance on the life-cycle costs of machines and structures. It investigates the factors which need to be considered when organising a maintenance strategy and it presents cutting-edge techniques for the early identification of damage in a variety of situations through real case studies.
|MEC6452 - Advanced Topics in Machining - 10 credits||
In this course students are introduced to the fundamentals and application of subtractive manufacturing techniques. This includes mechanical machining operations, dynamics and the tribological aspects of chip formation, microcutting and machining of polymer composites as well as abrasive machining of advanced alloys. The module provides students with tools to analyse and design manufacturing operations utilising various material removal methods. The structural integrity of machined components and modelling techniques related to manufacturing operations will also be introduced.