Dr Matthew Marshall
MEng (Hons), PhD
Department of Mechanical Engineering
Sir Frederick Mappin Building
Telephone: +44(0)114 2227737
Fax: +44(0)114 2227890
Matthew Marshall is a lecturer in tribology in the Department of Mechanical Engineering. He has a first class degree in Mechanical Engineering from the University of Sheffield and a PhD in Tribology. Upon completion of his PhD, Matthew worked for the Advanced Manufacturing Research Centre (AMRC), undertaking research work on behalf of Rolls-Royce investigating the manufacture of aero-engine casings in heat resistant super-alloys. He joined the department in December 2008, and works within a tribology group that specialises in industrial wear and lubrication problems, as well as in the development of metrology tools for tribology. Matthew teaches Tribology of Machine Elements to undergraduate and postgraduate students.
Areas of Research
Matthew´s research work covers a range of industrial friction, wear, and contact mechanics problems. This work involves a range of experimental as well as analytical techniques, and in many cases includes the testing of full scale engineering components.
One research theme has focused on tribology in aero-engines, with specific work undertaken investigating the contact mechanics and wear of abradable linings in compressors. This work has been performed in conjunction with Rolls-Royce, and has involved the development of a novel test platform capable of accelerating compressor blades to velocities in excess of 100 m/s. Recently, this work has been extended to consider the use of composite materials as linings in certain shaft based applications.
Another activity is concerned with manufacturing tribology, and the measurement of friction from cutting tools. At present this work has focused on the development of a novel lathe based friction test device; where testing is performed at high speeds in order to replicate actual cutting conditions. The information gather through this type of testing is useful in the selection of coatings for cutting tool inserts, as well as in determining appropriate cutting fluids for a given application.
During his post-graduate study Matthew researched the use of ultrasound as a non-intrusive technique for quantifying the contact pressure distribution in a variety of machine tool contacts. To date contact mechanics and ultrasound remains an area within which he is an active researcher. His work has focused on a range of contacts including; the rail / wheel contact in railway applications, interfacial pressure distributions in bolted joints, and stresses developed at the interface in simple interference fits. This work culminated in the application of the technique to a full size railway wheel-set, where the contact pressures in the interface between the wheel and the axel were quantified for both a new and existing wheel-set, in order to validate FE modelling results. Recently, Matthew has been involved in applying this technique to dynamic contacts.
- Wear of abradable linings in aero-engine compressors.
- Wear of wind turbine rotor bearings
- Measurement of cutting tool friction
- The application of standard features in the design and manufacture of aero-engine components
- The use of ultrasound in the measurement of contact pressures in machine tool contacts
- Determination of contact pressures in dynamic contact situations
- Determination of the effect of washers on clamping pressure relaxation in bolted joints
- Interference fit design in shrink fit tool holders
MEC411 Tribology of Machine Elements
Current Research Grants
1. Rolls-Royce Plc., Wear Characteristics of Composite Abradable Labyrinth Surfaces, February 2009 (with AMRC), £7,460.
2. Knowledge Transfer Project Fund, Friction of Cryogenic Materials in Cutting Tool Applications, March 2009, £8,360.
3. The Royal Society, Ultrasonic Characterisation of Clamping Pressure Relaxation in Vibrating Bolted Joints, July 2009, £14,530.
4. Rolls-Royce Plc., Wear Testing of Compressor Abradable Linings, November 2009 (with AMRC), £8,120.
5. Rolls-Royce Plc., Combustion Casing Standard Features for Design and Manufacture, December 2009 (with AMRC), £35,000.
6. Northern Way Innovation Program, Development and Rig Validation of Multi-life Bearing, December 2009 (R.S. Dwyer-Joyce), £33,040.
- Fois N, Stringer J & Marshall MB (2013) Adhesive transfer in aero-engine abradable linings contact. Wear, 304(1-2), 202-210.
- Vail JR, Mills RS, Stephen JT, Marshall MB & Dwyer-Joyce RS (2013) An ultrasonic method for measuring fluid penetration rate into threaded contacts. Tribology International, 67, 21-26.
- Rovira A, Roda A, Lewis R & Marshall MB (2012) Application of Fastsim with variable coefficient of friction using twin disc experimental measurements. Wear, 274-275, 109-126.
- Stringer J & Marshall MB (2012) High speed wear testing of an abradable coating. Wear.
- Marshall MB, Zainal I & Lewis R (2011) Influence of the interfacial pressure distribution on loosening of bolted joints. Strain, 47(SUPPL. 2), 65-78.
- Rovira A, Roda A, Marshall MB, Brunskill H & Lewis R (2011) Experimental and numerical modelling of wheel-rail contact and wear. Wear, 271(5-6), 911-924.
- Marshall MB, Lewis R, Howard T & Brunskill H (2011) Ultrasonic Measurement of Self Loosening in Bolted Joints. Journal of Mechanical Engineering Sciences, Proceedings of the IMechE Part C.
- Lewis R, Yoxall A, Marshall MB & Canty LA (2008) Characterising pressure and bruising in apple fruit. WEAR, 264(1-2), 37-46.
- Lewis R, Yoxall A & Marshall MB (2008) Comparison of numerical and ultrasonic techniques for quantifying interference fit pressures. P I MECH ENG C-J MEC, 222(7), 1125-1130.
- Marshall MB, Lewis R & Dwyer-Joyce RS (2006) Characterisation of contact pressure distribution in bolted joints. STRAIN, 42(1), 31-43.
- Marshall MB, Lewis R, Dwyer-Joyce RS, Olofsson U & Bjorklund S (2006) Experimental characterization of wheel-rail contact patch evolution. J TRIBOL-T ASME, 128(3), 493-504.
- Green DA, Lewis R, Marshall MB & Dwyer-Joyce RS (2006) Ultrasonic Measurement of Contact Pressures in Automotive Component Contacts. Transactions of the SAE, Journal of Materials and Manufacturing, 991-999.
- Lewis R, Marshall MB & Dwyer-Joyce RS (2005) Measurement of interface pressure in interference fits. P I MECH ENG C-J MEC, 219(2), 127-139.
- Marshall MB, Lewis R, Drinkwater BW & Dwyer-Joyce RS (2004) An ultrasonic approach for contact stress mapping in machine joints and concentrated contacts. J STRAIN ANAL ENG, 39(4), 339-350.
- Marshall MB, Lewis R, Dwyer-Joyce RS, Demilly F & Flament Y () Ultrasonic Measurement Of Railway Wheel Hub/Axle Press-Fit Contact Pressures. Proc. I.Mech.E. part F, 225, 287-298.
- Marshall MB, Lewis R & Dwyer-Joyce RS (2005) The application of ultrasound as a tool for studying contact stresses in railway engineering component contacts. Proceedings of the 2005 ASME/IEEE Joint Rail Conference, Vol. 29 (pp 83-88)
- Lewis R, Marshall MB, Yoxall A & Canty LA (2005) Measuring pressure in apple contacts. Proceedings of the World Tribology Congress III - 2005 (pp 869-870)
- Marshall MB, Lewis R, Dwyer-Joyce RS, Demilly F & Flament Y (2005) Ultrasonic measurement of wheel HUB/AXLE interference fit pressures. Proceedings of the World Tribology Congress III - 2005 (pp 239-240)
- Marshall MB, Lewis R, Dwyer-Joyce RS, Olofsson U & Bjorklund S (2004) Ultrasonic characterisation of a wheel/rail contact. Transient Processes in Tribology, Vol. 43 (pp 151-158)
- Lewis R, Marshall MB & Dwyer-Joyce RS (2003) Ultrasonic characterisation of an interference fit. TRIBOLOGICAL RESEARCH AND DESIGN FOR ENGINEERING SYSTEMS (pp 449-458)
- Jackson A, Webster MN, Medley JB, Lewis R, Marshall MB, Dwyer-Joyce RS, Xu H, Lubrecht AA, Dowson D & Hooke CJ (2002) Session XII tribological studies of dry and lubricated surfaces (3) - Lubricated. Tribology Series, Vol. 41 (pp 886-888)
- Lewis R, Dwyer-Joyce RS, Marshall MB & Yao C-W () Experimental Techniques for Characterising Wheel/Rail Contact Conditions. Proceedings of CM2006, 7th International Conference on Contact Mechanics and Wear of Rail/Wheel Systems, Vol. 2 (pp 83-88). Brisbane Australia, 24 September 2006 - 27 September 2006.
- Marshall MB, Lewis R & Dwyer-Joyce RS () Contact Pressure Measurement In Bolted Joints. Proceedings of ICEM12, International Conference on Experimental Mechanics. Bari, Italy, 29 August 2004 - 2 September 2004.
- Lewis R, Yoxall A, Marshall MB & Dwyer-Joyce RS () Comparison of Numerical and Ultrasonic Techniques for Quantifying Interference Fit Pressures. Proceedings of ICEM12, International Conference on Experimental Mechanics. Bari, Italy, 29 August 2004 - 2 September 2004.
- Bjorklund S, Oloffson U, Marshall MB, Lewis R & Dwyer-Joyce RS () Contact Pressure Calculations on Rough Measured Surfaces. Proceedings of the 9th International Conference on the Metrology and Properties of Engineering Surfaces. Halmstad, Sweden, 10 September 2003 - 11 September 2003.
- Marshall MB, Lewis R, Dwyer-Joyce RS, Oloffson U & Bjorklund S () Measuring Wheel/Rail Contact Stresses using Ultrasound. Proceedings of the 14th International Wheelset Congress. Florida, USA, 17 October 2004 - 21 October 2004.
- Marshall MB, Lewis R, Dwyer-Joyce RS, Demilly F & Flament Y () Ultrasonic Characterisation of Wheel Hub/Axle Interference Fit Pressures. Proceedings of the 14th International Wheelset Congress. Florida, USA, 17 October 2004 - 21 October 2004.