MSc(Res)
2021 start

Advanced Manufacturing Technologies

Department of Mechanical Engineering, Faculty of Engineering

Take taught modules on cutting-edge additive, subtractive and hybrid manufacturing technology and apply this knowledge to a project supported by our world-leading research.
Apprentice: advanced manufacturing

Course description

This course is under review for 2021 entry and we will provide an update as soon as possible. Please contact the department for further information: me-pgadmit@sheffield.ac.uk

You'll learn about cutting-edge additive, subtractive and hybrid manufacturing technologies, spanning the entire manufacturing process, from supply of materials to final assembly. The taught modules are informed by world-leading research from the Centre for Advanced Additive Manufacturing (AdAM) and the Advanced Manufacturing Research Centre (AMRC) and you will have the opportunity to apply what you have learned to an industrially motivated research project. This is an ideal course if you are interested in pursuing a career in advanced manufacturing.

Previous study

To give you a fair chance of succeeding on your course, we need to make sure you have enough experience in relevant subjects. All of our MSc courses are designed for students who have completed a degree similar to our BEng Mechanical Engineering.

Many of our MSc students come from different subject backgrounds, including aerospace, automotive, civil and marine engineering courses, as well as mechatronics, manufacturing, mathematics and physics.

We would like to see evidence of experience in the key subject areas listed below:

Key Subject

Some (but not all) of the topics you should be familiar with:

Solid mechanics

Mohr's circle, 2D elasticity including plane stress and plane strain, bending of beams, buckling of columns, plasticity, fracture mechanics.

Statics, dynamics and control

Equilibrium, free body diagrams, kinematics and kinetics of mechanisms, vibrations, resonance, block diagram representation of feedback control, Laplace domain models.

Fluid mechanics

Laminar and turbulent flows, Reynolds number, Bernoulli’s equation, calculation of pressure drop in pipework.

Thermodynamics and heat transfer

First and Second Laws, Carnot, Rankine and Otto cycles, general conduction equation, convection, Nusselt number, emissivity, view factors.

We would normally expect to see these subjects on your transcript. If you have studied these topics as part of modules with very different titles, you will need to indicate this on your application form.

Apply now

Accreditation

This course is accredited by the Institution of Mechanical Engineers and meets, in part, the academic requirements for Chartered Engineer status. Our MSc graduates who also have an accredited BEng (Hons) will be able to show they have met all the academic requirements for Chartered Engineer (CEng) status.

Modules

Core modules:

Technical Communication for Mechanical Engineers

This module teaches professional technical writing and speaking skills to enable students to communicate Engineering concepts accurately and appropriately. Sessions are delivered using a blended delivery model, with materials and tasks given in workbook format for students to prepare in advance for seminar and problem solving classes style with a focus on pair/ work and group work activities. Written assessment is based on assignments submitted within relevant MEC modules and are synoptically marked for this module.

5 credits
Additive Manufacturing – Principles and Applications

This module will provide you with a comprehensive introduction to Additive Manfacturing (3D Printing), providing you with an insight into the technologies themselves, when and how they might be applied, and the broader economic, social and industrial context within which these techniques sit. Our aim is to provide you with an understanding of the underlying principles and considerations relevant to this area, so that you are able to apply this knowledge confidently and effectively during your future career.

15 credits
Mechanics and Applications of Advanced Manufacturing Technologies

In this course students are introduced to advanced conventional manufacturing processes including sheet/bulk metal forming and Machining operations and the relevant mechanics of the processes and materials deformation. Analytical modelling techniques are also introduced and their applications are explained in order to determine the deformation of materials under the applied loads. Fundamentals of deformation and relevant force calculations together with mechanics of machining in metallic materials will be covered as the secondary manufacturing operations. The module provides a greater range and depth of knowledge related to the deformation of materials and process analysis in primary and secondary manufacturing operations using theoretical and experimental learning methods. The students will be equipped with tools to analyse and design manufacturing operations utilising various manufacturing methods within a wider engineering context.

15 credits
Strategic Engineering Management and Business Practices

This module aims to provide fundamentals of what strategy is and distinguish it from activities, tactics and goals of an organisation. It explains its important role in the continual success of organisations. It also introduces how strategy can be translated into business practices, methods, procedures to achieve the goals of an organisation's strategy.

The module is designed to develop your analytical and critical skills in the strategic management issues facing engineering organisations in today's fast-changing environment. It is a unique opportunity for you to equip yourself with the essential industry-relevant skills to excel as a future leader.

15 credits
Masters Research Mini Project

This module is concerned with initiating a research project. You will identify a topic and prepare a report that proposes initial experiments as well as providing the justification for performing the research. This module uses an extended case study approach as an introduction to your specific discipline and to build your cohort experience. You will work in groups to review a current engineering challenge. Drawing on relevant literature and technical sources you will work with the support of a mentor to assess the context of the problem, propose a forward plan, carry out a sustainability assessment of that plan as well as detail the regulatory compliance and carry out a risk assessment. The results will be presented at a showcase event with supporting short reports.

10 credits
MSc (Res) Individual Research Project

The module will provide you with an opportunity to demonstrate planning and management skills, to show your initiative and to display your technical skills. You will work individually on an industry focused research project. You will be supervised by an academic member of staff. The technical components of a project may be experimental, theoretical, analytical or design based and most projects will require proficiency in a number of these. Your project is assessed on the basis of interim presentation, conduct, final report and viva.

75 credits
Professional Development Portfolio

This module is designed to build your skills for graduate-level study and life beyond your degree as an agile learner and professionally responsible engineer committed to your ongoing development.
You will:
(a) acquire and develop professional skills, such as communication, collaboration, information management and research skills
(b) have an opportunity to practise and build your creative and practical skills
(c) explore the professional responsibilities of an engineer.

In addition, the module provides space for you to reflect on and build your profile by undertaking supported independent professional development in an area you choose based on your career plans beyond your degree.

15 credits

Optional modules - two from:

Industrial Applications of Finite Element Analysis

The module aims to provide students with a thorough understanding of the principles of finite element modelling and its application to solve industrial engineering problems. A set of industry-relevant problems will be provided to students along with experimental results for model validation. Students will be allocated one of their preferred projects and will have to devise a modelling strategy to solve their particular problem. Knowledge will be drawn from lectures introducing the theory behind finite element modelling of dynamic problems for modal and transient analyses, non-linear problems including contact, material behaviour and large deformation as well as fracture.

15 credits
Fundamentals and Applications of Tribology

Many practicing engineers use tribology regularly without a true understanding of its importance and its role in engineering design. This module introduces fundamental science that explains surface phenomena of wear, friction and lubrication. Students learn through industrial case studies, techniques to assess a range of engineering and machine contacts, from bearings to hip joints and banana skins! Theoretical and practical techniques will cover contact mechanics, friction, wear and lubricant films in hydrodynamic and elasto-hydrodynamic lubrication regimes. Students will learn to evaluate failure mechanisms and compare key design features that can be used to diagnose failure as well as improve design.

15 credits
Advanced Engineering Fluid Dynamics

The module introduces advanced subjects in fluid mechanics and focuses on the theory and applications of the fundamental physical laws governing Newtonian and non-Newtonian fluid flows. The Navier-Stokes and continuity equations are revisited and the Energy and the general Scalar Transport Equations for compressible and multi-species mixture fluid flows will be derived. A key skill developed is problem solving in the area of advanced fluid mechanics through how equations, models and boundary conditions may be adapted and simplified to describe a wide variety of engineering flows such as creeping flows, laminar, turbulent, incompressible and compressible flows.

15 credits
Advanced Dynamics

In this module we will explore how linear/nonlinear structures vibrate and how we can model them in order to understand and optimise their complex behaviour both analytically and numerically. We will uncover the behaviour of theoretical nonlinear models and we will explore and evaluate the fascinating world of advanced dynamics, random vibration, nonlinear systems and chaos through lectures and dedicated reading. We link advanced engineering with concepts from physics and maths that are of core importance in the new era of engineering, considering structures from light aerospace structures to offshore wind turbines and space shuttles. Furthermore, we will discover the world of Hamiltonian mechanics by capturing its fundamental physics. The learning will be supported by dedicated tutorial sessions.

15 credits
Computational Biomechanics of the Musculoskeletal System

This module aims to provide students in-depth knowledge of the state-of-the-art approach for modelling the musculoskeletal system. Students will use the Virtual Reality tablet to familiarise themselves with the anatomy. They are then introduced to a range of the latest research-led modelling methods applied to a bones and soft tissues. More specialised topics will be introduced relating to clinical applications and the wider social impact of personalised medicine. The second part of the course involves more extensive topics on model validation and advanced experimental methods for material property characterisation. The course also offers a series of computational labs where the students will apply the advanced biomechanics skills to generate personalised models to investigate a specific musculoskeletal disease.

15 credits
Advanced Aerospace Propulsion Technology

This module enhances students' foundational knowledge by introducing a more specialist Level 7 understanding of major aero propulsion devices. For example, the rocket design will be mastered from the design lessons and innovations of the rockets of historical importance. The more in depth analysis of the alternative air breathing engines such as ramjet, scramjet, and synergistic air-breathing rocket engine will be investigated. Then the advanced gas turbine off-design performance will be analysed. The advanced gas turbine combustion will also be investigated. Finally, the recent explosive development of electric/hybrid propulsion and aircraft will be examined.

15 credits

Optional modules - two from:

Applied Modelling Skills and Virtual Reality

This module aims to combine computational modelling with state-of-the-art virtual reality and demonstrate the synergistic value of these technologies. You will apply advanced finite element and finite volume modelling skills to investigate biomechanics problems associated with both cardiovascular and musculoskeletal systems, and deliver your results in the virtual reality format. You will also experience clinical radiation technologies such as X-ray and Angio systems through VR. The course involves a combination of theory (lectures) and computational labs. You will use the virtual reality tablets to study human anatomy and the virtual reality lab to deliver your final presentation.

15 credits
Design and Manufacture of Composites

This module is designed to provide you with an understanding of both the design and manufacture of polymer composites and is presented in two sections. First, design of composites is taught via tutorials and practicals on classical laminate theory and ESAComp software. An extended series of worked examples provides you with the basic tools you need to design effective composite parts. Second, manufacture of composites is taught via lectures. You will learn multiple routes for making composite parts alongside practical issues such as defects, machining/joints, failure, testing and non destructive testing, repair and SMART composites. 

15 credits
Engineering Alloys

This module covers engineering metallic alloys ranging from alloy steels, stainless steels, light alloys (i.e. aluminium alloys and titanium alloys) and high temperature metallic systems (intermetallics and nickel superalloys). The module centres on the physical metallurgy of such engineering alloys to demonstrate the effect of alloying and implications for the processing, microstructure and performance of structural components in a range of industrial sectors, but predominantly the automotive and aerospace sectors.

15 credits
Materials for Energy Applications

This module aims to develop your understanding of materials (ferrous & non-ferrous alloys, ceramics, composites) used for energy generation.

15 credits
Automotive Powertrain

This module considers the performance, design and emissions of automotive powertrain - from the combustion chamber to the driven wheels. Environmental and societal developmental drivers of the attributes required of modern, globally applicable powertrain will be established. It will enable students to apply specialist knowledge (thermofluids, dynamics, materials) to internal combustion engines and their associated driveline components. Students will perform analysis of engine performance and select materials and design features to maximise efficiency before reviewing peers' proposals. The industrial state of the art and future technologies from research will be examined e.g. variable valvetrain, hybridisation and electric drive, modern combustion strategies.

15 credits
Advanced Energy and Power

This module will introduce students to the rapidly changing landscape of conventional power generation. The course will provide a greater depth and range of specialist knowledge for advanced plant design for the future including carbon capture. This will provide a foundation for leadership and a wider appreciation of future conventional power station design. Students will become knowledgeable in the sources of pollutants and mitigation techniques employed by the industry and a wider appreciation of social and environmental considerations. The course will permit the students to engage in fundamental design of key components in power generation (burners, boilers) as well as in the simulation of carbon capture plant.

15 credits
Human Movement Biomechanics

Biomechanics of human movement is the science concerned with the internal and external forces acting on the human body and the effects produced by these forces. This module will teach the students both the kinematics (the branch of biomechanics of entailing the study of movement from a geometrical point of view) and kinetics (the branch of biomechanics investigating what causes a body to move the way it does) of human movement and leverage on practical laboratory sessions to expose them to the most advanced technologies to measure and model the associated mechanical phenomena of interest.

15 credits

The content of our courses is reviewed annually to make sure it's up-to-date and relevant. Individual modules are occasionally updated or withdrawn. This is in response to discoveries through our world-leading research; funding changes; professional accreditation requirements; student or employer feedback; outcomes of reviews; and variations in staff or student numbers. In the event of any change we'll consult and inform students in good time and take reasonable steps to minimise disruption. We are no longer offering unrestricted module choice. If your course included unrestricted modules, your department will provide a list of modules from their own and other subject areas that you can choose from.

Teaching

We use a variety of teaching methods to support your learning, including tutorials, lectures, practical work, group project work, virtual learning environments and individual research. 

Dr Keith Tarnowski

Our MSc programmes provide students with the technical expertise and professional skills expected of modern engineers, along with a supportive environment for them to experiment with and integrate these skills. Furthermore, our programmes are designed to provide individuals with the flexibility to customise their MSc to support their own career goals and aspirations.

Dr Keith Tarnowski

Assessment

Our assessment methods are designed to support the achievement of learning outcomes and develop your professional skills. This may include integrated projects, examinations and portfolio work.

Regular feedback is also provided, so you can understand your own development throughout the course. 

Duration

1 year full-time

Entry requirements

A 2:1 honours degree or equivalent in mechanical engineering or a related subject.

If you have a qualification in another science/engineering subject, such as maths or physics, or you have relevant professional experience, we’ll also consider your application.

Overall IELTS score of 6.5 with a minimum of 6.0 in each component, or equivalent.

We also accept a range of other UK qualifications and other EU/international qualifications.

If you have any questions about entry requirements, please contact the department.

Apply

You can apply for postgraduate study using our Postgraduate Online Application Form. It's a quick and easy process.

Apply now

Contact

me-pgadmit@sheffield.ac.uk
+44 114 222 7704

Any supervisors and research areas listed are indicative and may change before the start of the course.

Our student protection plan

Recognition of professional qualifications: from 1 January 2021, in order to have any UK professional qualifications recognised for work in an EU country across a number of regulated and other professions you need to apply to the host country for recognition. Read information from the UK government and the EU Regulated Professions Database.

Explore this course:

    Dr Keith Tarnowski

    Our MSc programmes provide students with the technical expertise and professional skills expected of modern engineers, along with a supportive environment for them to experiment with and integrate these skills. Furthermore, our programmes are designed to provide individuals with the flexibility to customise their MSc to support their own career goals and aspirations.

    Dr Keith Tarnowski
    MECT50 Off Off